Pattern shop

The Simiński-Ordon Cast Iron Foundry puts as priority the mechanization of production, so the process is based on DISAMATIC automatic lines. It enable us to maintain high quality and repeatability of production. Our machine park enables the implementation of medium and large series of various dimensions range.

A pattern shop is the heart of the entire cast iron foundry. Here we produce moulds and poured with liquid metal, so it is highly important that this part of process takes place on a modern and efficient equipment.

 

The Simiński-Ordon Cast Iron Foundry is in possession of two automatic lines of DISAMATIC:

DISAMATIC 130 A (produced in 2007) with specifications of:

  • maximum casting dimensions: 500 x 400 x 250 mm
  • plate size: 600 x 480 mm
  • maximum casting weight: 25 kg
  • maximum efficiency: 360 moulds/h
  • lenght of moulds cooling line: 80 m (AMC+SBC)
  • thickness of casting wall: from 5 to 40 mm

 

DISAMATIC D3 Z555 (produced in 2016) with specifications of:

  • maximum casting dimensions: 600 x 500 x 250 mm
  • plate size: 750 x 570 mm
  • maximum casting weight: 40 kg
  • maximum efficiency: 555 moulds/h
  • lenght of moulds cooling line 85 m (AMC+SBC)
  • thickness of casting wall: from 5 to 60 mm

In addition machine is equipped with automatic core insert which enables production of high quality cored castings, expanding the range of offered products.

The exchange plate model is user-friendly, which dramatically reduces the time to switch the plate and start production of new assortment. The whole mechanism is highly computerized, ensuring reliability and continuity.

 

Thanks to modern software following processes are highly improved:

  • exchange of data between the machine and computers within the foundry network
  • collection and database management
  • reporting of production
  • archiving production parameters
  • support and control of preventive maintenance

 

Grey iron grades (EN 1561 norm):

  • EN-GJL – 150
  • EN-GJL – 200
  • EN-GJL – 250
  • EN-GJL – 300

 

Ductile iron grades (EN 1563 norm):

  • EN-GJS-400-18 LT
  • EN-GJS – 400-15
  • EN-GJS – 450-10
  • EN-GJS – 500-7
  • EN-GJS – 600-3